Ouch right? Just wait. It gets better. The next step was to removed material inside the body of the instrument to create a socket for the new tenon. This was done on the lathe with a cutting tool specificity made for this process.
Now for the new tenon. Supply companies sell tenon blanks in both ABS plastic and grenadilla wood. Some shops use delrin plastic as well. Each material has its flaws, however, ABS plastic is in most all ways, the superior ABS is a stable, cheep, easy to machine and compatible material. Delrin is a little more resistant to damage, however, it does not hold glue very well and could potentially loosen and fall out after time. Grenadilla wood is what the body is made out off. It arguable has better tonal characteristics It is very accepting of glues. However, as we know, it is likely to crack or be damaged. Also it is very spendy.
Okay, sorry about the rant. Now I faced the new tenon to length.
I then turned it close to diameter. I finished turning it to size after it was installed.
I then faced it to the perfect length, roughed it up with emery cloth to accept glue better and drilled it out with a bit one size under the bore diameter of the clarinet.
Now its ready to be glued in
Holy cow. It has a new tenon, almost. I'll finish up the project in another post. There are still some things to address, like that c#/g# tone hole that is now a sealed key.